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Toyota Kirloskar Motor Ramps-up Production with Third shift operations

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In line with its customer-centric approach and commitment to meeting the evolving market needs, Toyota Kirloskar Motor (TKM), has announced the commencement of three-shift operations at  its manufacturing facility in Bidadi from the month of May, 2023 backed by the rising demand for its existing portfolio of products and its new launches in 2022.

Three shift operations commencement is set to boost the plant’s production output by over 30% and strategically meet the strong booking numbers for its entire range of product portfolio in the country.  The announcement also means that the company will be generating additional employment of close to 25% including that of increased intake from Toyota Technical Training Institute (TTTI), which is the company’s existing skill technical education facility in its Bidadi plant, with a focus to scale-up students’ skill levels on advanced technology by Toyota’s globally certified expert trainers. Last year, TKM also undertook a major expansion of TTTI with capacity going up from 200 to 1,200 students (academically, batch-wise). TKM currently has a 6000-member strong team, including production and non-production staff.

Commenting on the company’s recent development, Mr. Sudeep Dalvi, SVP & Chief Communication Officer, Toyota Kirloskar Motor said We are extremely thrilled to see the market responding very positively to our entire product line-up. As we remain optimistic about the market, our “customer first” philosophy will continue to manifest across all our business decisions – one of which is the start of the third shift operation which is a testimony to the overwhelming response received by our offerings thus enabling us to meet the delivery commitments to our customers.  Our Team Members are our biggest asset and we are happy that the third shift brings in new members in to the Toyota family, we have ensured that all our team members feel safe and comfortable in the added shift through a series of welfare measures for overall wellbeing. As we look forward, we remain steadfast in our mission to build ever better and greener cars, contributing to India’s vision of ‘Make in India’ and sustainable mobility. Together, we strive to deliver Mass Happiness to All”.

Over the years, TKM has had strategic focus on maximizing plant efficiency and embracing cutting-edge technologies, exemplified by the newly established e-Drive manufacturing line at TKAP thus underscoring its contribution to India’s pivotal objectives of “Make in India”, “Skill India,” and energy efficiency.

Furthermore, inspired by Toyota Environmental Challenge (TEC) 2050, sustainability continues to be fundamental to the company’s business. With this as the bedrock the TKM is deeply committed towards a greener future and a better world. Toyota adopted various environmental risk mitigating measures through TEC 2050, towards realizing the carbon neutrality targets. One of them is Plant Zero CO2 Emissions Challenge which aims to achieve zero CO2 emissions at our manufacturing facilities. Also, a significant step towards energy management has been the adoption of alternative renewable energy sources by utilizing green energy with significant progress over the years. The new shift operation will also be from 100% renewable energy.

Overview of TKM

Equity participationToyota Motor Corporation (Japan) : 89%, Kirloskar Systems Limited (India) : 11%
Number of employeesApprox. 6,000
Land areaApprox. 432 acres (approx.1,700,000 m2)
Building area74,000 m2
Total Installed Production capacityUp to 3,10,000 units

Overview of TKM 1st Plant:

EstablishedOctober 1997 (start of production: December 1999)
LocationBidadi
ProductsInnova HyCross, Innova Crysta, Fortuner manufactured in India.
Installed Production capacityUp to 1,00,000 units

Overview of TKM 2nd Plant:

Start of ProductionDecember 2010
LocationOn the site of Toyota Kirloskar Motor Private Limited, Bidadi
ProductsToyota Camry Hybrid, Urban Cruiser Hyryder, Hilux
Installed Production capacityUp to 2,10,000 units
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